World-leading ignition and self-aligned welding rotator manufacturer FENGWEI MACHINERY offers a true, OEM ‘one-stop’ solution factory. From a single machine to a growing line, our experts are here to help you choose a best fit turning roller model in a cost-effective way and offer a machine arrangement layout in the factory for free.
Our specialist offers you at least 2 solutions consisting various option of machine specifications. 1) Adjustment type, 2) Roller size, 3) Roller type, 4) Diameter range, 5) Loading capacity, 6) RAL color etc.
Self-Aligning Turning Roll is one of essential equipments for heavy and light fabrication shop. It is used to to rotate or position the cylindrical jobs for circumferential welding (TIG / MIG / SAW) or for intricate assemblies. For details, please review below description or shoot us a message for a customized technical solution.
Synchronized Rotation: If you have a few sets of self-aligned welding rotators for long pipelines, but not in the same pace. How do you ensure long pipeline rotates in the same speed and not delay work efficiency? Synchronization setting is a best solution. Each self-aligned turning roll is equipped with a set of control systems. The control system includes an operating box, a linkage device, a built-in inverter and a roller motor. The operating box is connected to the inverter; the inverter controls the roller motor; the roller motor drives the roller Rotation; In the control system of the adjacent roller frame, the linkage device connects the inverter in the control system where it is located with the inverter in the subsequent control system; the linkage device includes connectors and cables; both ends of the cable are plugged in Connect to the corresponding port of the inverter. The invention is simple to operate, flexible and convenient to use, and at the same time also improves the safety of the equipment and improves work efficiency.
Motorized Travel: The driver of self-aligned turning roll is equipped with two sets of AC motors and a reducer drive mechanism. Designed with a walking drive mechanism, AC motor and reducer drive the walking wheels of welding rotators to electrically walk along the guide rail. The center distance of the rollers is adjusted by the bolts. The center distance of the roller assembly is divided into two sides with the center line of the base, and the center height of the roller assembly is the same.
Manual Travel: Motorized travel feature costs higher. If you demand light heavy turning rollers, manual travel is a more economical ootion. In growing lines, once one of roller completes assistance on seam welding and starting to carrying on single pipe, manually push the roller to your destination, which will not require too large forces. Each roller will be tightly fixed to the rail by using screws. The center distance of the rollers automatically adapt to the change of workpiece diameter. Imported frequency converter has stepless speed regulation, wide adjustment range, high accuracy, and large starting torque; the manual control box is simple and reliable to operate, has a variety of self-protection functions, and can leave a linkage interface in the electrical box, which can be connected with a welding operating machine, etc. The control system of the welding equipment is connected to realize the linkage and centralized control. Ensure fast, easy installation.
Growing Line Plan: We will evaluate production work flow, work piece structure, conveying method and workshop condition and technical process, reasonably configure the storage area and storage location of blanks, semi-finished products and finished products, and determine the use of the production line. Delivering you the layout and connection of various equipment. Ensure the most efficient work flow.
IP65 standard: Ingress Protection 65 stands for the dust tightness can completely prevent the intrusion of foreign objects, and can completely prevent the intrusion of dust; at the same time, prevent the intrusion of sprayed water and prevent the water sprayed from the nozzle from all directions from entering the product and causing damage.
High Capacity Welding Rotator Equipment - 500 Tonnes Plus
Need something larger than what we have listed here. Ask an Expert for specifications on our larger capacity equipment. Our weld automation experts have designed and built some of the most advanced heavy duty positioning equipment available on the market handling loads of up to 1200 Tonnes. Make an appointment with us too, we will lively show you around the factory during this special period. Together with you.